New energy customized busbar
Product pictures
Product parameters of Copper Tube Terminals
| Place of Origin： | Guangdong, China | Color： | Red/Silver | ||
| Brand Name: | haocheng | Material: | copper | ||
| Model Number： | Application: | Home appliances, automobiles, communications, new energy, lighting, distribution boxes, etc. | |||
| Type： | Busbar | Package: | Standard Cartons | ||
| Product name： | Busbar | MOQ： | 10000 PCS | ||
| Surface treatment: | customizable | Packing： | 1000 PCS | ||
| Wire range: | customizable | Size： | customizable | ||
| Lead time:The amount of time from order placement to dispatch | Quantity (pieces) | 1-10000 | 10001-50000 | 50001-1000000 | > 1000000 |
| Lead time (days) | 25 | 35 | 45 | To be negotiated | |
Advantages of Copper Tube Terminals
Customized busbars play a vital role in the advancement of new energy technologies, especially in applications such as electric vehicles (EVs), energy storage systems (ESS), solar inverters, and power conversion units. These busbars are tailored to meet specific electrical, mechanical, and thermal requirements, enabling greater performance, space efficiency, and system reliability in high-power environments.
One of the most important advantages of customized busbars is their precise design adaptability. Unlike standard cables or off-the-shelf components, customized busbars can be engineered to fit complex layouts, limited spaces, and unique connection points. This makes them ideal for compact power modules in EVs and renewable energy equipment where space is limited and performance demands are high.
Customized busbars offer excellent electrical conductivity by using high-purity copper or aluminum materials. Their low resistance enables efficient current transmission with minimal power loss, which is critical for improving energy utilization and extending system life—especially in battery packs, inverters, and high-voltage DC applications.
Another key benefit is enhanced thermal management. Customized busbars can be designed with optimized surface area and cross-section profiles to dissipate heat effectively. This reduces the risk of overheating and contributes to the overall stability and safety of the system, even under high current loads.
Additionally, these busbars provide superior mechanical stability. With precision punching, bending, and lamination processes, they are built to withstand vibration, thermal expansion, and mechanical stress. This is particularly important in applications such as EVs and industrial power systems where reliability under dynamic conditions is essential.
Integration with insulation materials is another major advantage. Customized busbars can include insulation coatings or sleeves to meet safety standards and allow for higher voltage operation without the risk of short circuits. This also enables closer component placement, supporting more compact and lightweight designs.
Finally, customized busbars simplify assembly and maintenance. Their modular and pre-formed structure reduces wiring complexity and minimizes installation errors, which helps lower labor costs and improve consistency during mass production.
18+ Years of Copper Tube Terminals Cnc Machining Experience
• 18 Years' R&D Experiences in spring, metal stamping and CNC parts.
• Skilled and technical engineering to ensure the quality.
• Timely delivery
• Years' experience to cooperate with top brands.
• Various kinds of inspection and testing machine for quality assurance.
Applications
Automobiles
home appliances
toys
power switches
electronic products
desk lamps
distribution box Applicable to
Electric wires in power distribution devices
Power cables and electrical equipment
Connection for
wave filter
New energy vehicles
One-stop custom hardware parts manufacturer
Customer Communication
Understand customer needs and specifications for the product.
Product Design
Create a design based on customer requirements, including materials and manufacturing methods.
Production
Process the product using precision metal techniques like cutting, drilling, milling, etc.
Surface Treatment
Apply appropriate surface finishes like spraying, electroplating, heat treatment, etc.
Quality Control
Inspect and ensure the products meet specified standards.
Logistics
Arrange transportation for timely delivery to customers.
After-sales Service
Provide support and resolve any customer issues.
FAQ
A: Yes, if we have samples in stock, we can provide samples. The associated charges will be reported to you.
A: After the price is confirmed, you can ask for samples to check the quality of our products. If you just need a blank sample to check the design and quality. As long as you can afford the express shipping, we will provide you with samples for free.
A: We usually quote within 24 hours after receiving your inquiry. If you are in a hurry to get a price, please let us know in your email so we can prioritize your inquiry.
A: It depends on the order quantity and when you place the order.
