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Air core coil
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Air core coil

An air-core coil is an electromagnetic component without ferromagnetic material as the magnetic core. It is completely wound by wire and filled with air or other non-magnetic media in the middle.

Wire material: usually copper or aluminum wire (low resistance, high conductivity), the surface may be silver-plated or coated with insulating paint.

Winding method: spiral winding (single or multi-layer), the shape can be cylindrical, flat (PCB coil) or ring.

Coreless design: the coil is filled with air or non-magnetic support material (such as plastic frame) to avoid hysteresis loss and saturation effect caused by the iron core.

    Product Advantages

    • 01

      Inductance

      lower (compared to iron core coils), but can be increased by increasing the number of turns or coil area.

    • 02

      Quality factor (Q value)

      Q value is higher at high frequencies (no iron core eddy current loss), suitable for radio frequency (RF) applications.

    • 03

      Distributed capacitance

      Coil turn-to-turn capacitance may affect high-frequency performance, and winding spacing needs to be optimized.

    • 04

      Resistance

      Determined by wire material and length, DC resistance (DCR) affects energy consumption.

    Corporate advantage a
    Corporate advantage
    Corporate advantage
    Advantages:
    Excellent high-frequency performance: no iron core loss, suitable for RF and microwave circuits.
    No magnetic saturation: stable inductance under high current, suitable for pulse and high dynamic scenarios.
    Lightweight: simple structure, light weight, low cost.

    Disadvantages:
    Low inductance: the inductance value is much smaller than that of iron core coils at the same volume.
    Weak magnetic field strength: requires larger current or more turns to generate the same magnetic field.

    Typical application scenarios

    product detail

    High frequency circuits: RF choke, LC resonant circuit, antenna matching network.

    Sensors and detection: Metal detectors, contactless current sensors (Rogowski coils).

    Medical equipment: Gradient coils for MRI systems (to avoid magnetic interference).

    Power electronics: High frequency transformers, wireless charging coils (to avoid heating of ferrite).

    Research fields: Helmholtz coils (to generate uniform magnetic fields).

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    Customized service process

    Customer Communication
    Customer Communication

    Understand customer needs and specifications for the product.

    Product Design
    Product Design

    Create a design based on customer requirements, including materials and manufacturing methods.

    Production
    Production

    Process the product using precision metal techniques like cutting, drilling, milling, etc.

    Surface Treatment
    Surface Treatment

    Apply appropriate surface finishes like spraying, electroplating, heat treatment, etc.

    Quality Control
    Quality Control

    Inspect and ensure the products meet specified standards.

    Logistics
    Logistics

    Arrange transportation for timely delivery to customers.

    After-sales Service
    After-sales Service

    Provide support and resolve any customer issues.

    Corporate advantage a
    Corporate advantage
    Corporate advantage

    Corporate advantage

    • 18 Years' R&D Experiences in spring, metal stamping and CNC parts.
    • Skilled and technical engineering to ensure the quality.
    • Timely delivery
    • Years' experience to cooperate with top brands.
    • Various kinds of inspection and testing machine for quality assurance.
    Corporate advantage (1)
    Corporate advantage (2)
    Corporate advantage (4)
    Corporate advantage (5)
    Corporate advantage (5)
    Corporate advantage a
    • Q: Are you a trading company or a manufacturer?

    • Q: Why should I buy from you instead of other suppliers?

    • Q: How long is your delivery time?

    • Q: Do you provide samples?

    • Q: How can I get samples to check your quality?

    • Q: What price can I get?

    • Q: What is the lead time for mass production?

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